Mmaraka oa lefats'e oa masea le bana ba banyenyane o e etsa phetoho e tebileng , 'me boholo ba' maraka bo reretsoeng ho feta $ 80 limilione tse likete ka 2025. Sebaka sa Asia-Pacific se kenya letsoho ho feta 60% ea karolo ena ea 'maraka, ha litekanyetso tsa ho kenella ka Amerika Leboea le Europe Bophirimela li feta 98%. Ka lehlakoreng le leng, limmaraka tse ntseng li hlaha tse kang Asia Boroa-bochabela le Afrika li bonts'a litekanyetso tsa ho kenella ka tlase ho 40%, tse nang le menyetla e kholo ea kholo. Bakeng sa bareki ba mose ho maoatle, ho khetha bahlahisi ba li-diaper tsa premium le bafani ba thepa ha ba ntse ba fumana tsebo e tebileng ea mekhoa le litekanyetso tsa ho etsa li-diaper ke habohlokoa ho nka menyetla ea 'maraka. Bohlale ba ho etsa li-diaper bo supa ka kotloloho boleng ba sehlahisoa, ho latela melao le tlholisano ea 'maraka. Sengoliloeng sena se sekaseka ka botlalo lintlha tsa mantlha tsa tlhahiso ea maleiri, litlhokahalo tsa tumellano ea machabeng, le litekanyetso tsa tlhahlobo bakeng sa barekisi ba boleng, ho ipapisitsoe le litlhoko tsa 'maraka oa lefats'e, ho fana ka litšupiso tse nepahetseng bakeng sa bareki ba B2B lefatšeng ka bophara.
Mekhoa e Metle ho Tlhahiso ea Diaper
Ho etsa li-diaper ke mokhoa o hlophisitsoeng oa boenjiniere o kopanyang mahlale a thepa, tlhahiso e nepahetseng, le taolo ea boleng. Ho theha lihlahisoa tsa premium ho kenyelletsa mekhahlelo e mene ea mantlha: khetho ea thepa e tala, tlhahiso ea likarolo tsa mantlha, ho bopa ho kopaneng, le tlhahlobo e matla. Baetsi ba li-diaper ba etelletseng pele lefatšeng ka bophara ba theha lits'ebetso tse emeng mohatong o mong le o mong ho fihlela litlhoko tsa 'maraka oa machabeng, ho netefatsa boleng bo tsitsitseng ba sehlahisoa le ho tšoaneleha bakeng sa maemo a fapaneng a ts'ebeliso ea tikoloho.
Mebaraka ea machaba e beha litlhoko tse thata ho feta tsa lihlahisoa tse tala, haholo-holo ha maemo a taolo ea lik'hemik'hale Europe le Amerika a ntse a tsoela pele ho fetoha. Baetsi ba li-diaper tsa Premium hangata ba fana ka lisebelisoa ho tsoa ho barekisi ba etelletseng pele lefats'eng, joalo ka Sumitomo Chemical's superabsorbent polymer (SAP) ho tsoa Japane, lisebelisoa tsa Henkel's eco-friendly wetness indicator ho tsoa Jeremane, le likhomaretsi tsa HB Hotmelt tse tsoang United States. Nakong ea ts'ebetso ea khetho ea thepa, ho etsoa liteko tse ngata ho netefatsa polokeho ea thepa e tala, ho tsepamisitsoe maikutlo ho lekola lintho tse kotsi joalo ka lead le phthalates ho netefatsa hore ho latela melao eohle ea machabeng. Chiaus e thehile sistimi ea lefats'e ea ho reka le ho etsa liteko bakeng sa lisebelisoa tse tala tsa tlhahiso ea maleiri. Lisebelisoa tsohle li etsoa liteko tsa taolo ea lik'hemik'hale tse netefalitsoeng ke REACH. Mekhoa ea ts'ebetso ea laboratori ea tlhahlobo ea thepa e tala e ka bonoa karolong ea fektheri ea VR ho chiausdiapers.com.
Ho etsa likarolo tsa mantlha ke pelo ea thekenoloji ea tlhahiso ea li-diaper, haholo-holo e kenyelletsang ho etsoa ha li-cores tse monyang, li-topsheets tse phefumolohang, le litšitiso tsa mahlakoreng a ho lutla-mohato o mong le o mong o kenyelletsang mekhoa ea boenjiniere e nepahetseng.
Joalo ka 'pelo' ea leleire, ts'ebetso ea tlhahiso ea mantlha e monyang e ama ka kotloloho ho monyela le sekhahla sa ho lutla. Tekanyetso ea hajoale ea machaba bakeng sa tlhahiso e kopaneng ea mantlha e sebelisa 'mokhoa oa likarolo tse tharo oa moea o chesang':
Mohato oa pele o kenyelletsa ho etsa moalo o ka tlase ka lesela le sa lohoeng ka moea o chesang. Ka 280 ° C, moea o chesang o qhibilihisa likhoele tsa PP, ebe li beoa ka har'a tepo ebe li phuthoa ka mocheso ho etsa moalo o boima oa 25-30g/㎡.
Mohato oa bobeli o kenyelletsa ho hasana ka nepo ha likaroloana tsa 'super absorbent polymer' (SAP). Sistimi ea servo-motor-controlled quantitative powder-dispersion system e arolelana likaroloana tsa SAP (150-300μm bophara) holim'a lera la motheo ho ea ka lihlahisoa tsa lihlahisoa (borikhoe bo sa tsoa tsoaloa / koetliso), ka tekanyo e laoloang ea ho hasana ea 180-350g / ㎡. Ka nako e ts'oanang, 2-3% ea likhoele tsa lehong li eketsoa ho ntlafatsa boleng ba sebopeho sa mantlha.
Mohato oa 3 o kenyelletsa ho koahela lesela le ka holimo ka lesela le se nang moea o chesang le bonding ba ultrasonic. Ho sebelisoa thekenoloji ea 20-30kHz ea ultrasonic welding, lintlha tsa ho kopanya tse bōpehileng joaloka daemane tse arohaneng ka 5-8mm li thehoa holim'a motheo. Khatello ea welding e laoloa ho 0.3-0.5MPa ho etsa bonnete ba ho khomarela li-interlayer tse matla ntle le ho senya SAP absorbency. Ka lebaka la tlhokeho ea 'maraka oa Europe, lisebelisoa tsa mantlha tsa biodegradable bio-based li ntse li amoheloa le ho feta. Li-cores tsena li sebelisa PLA (polylactic acid) lesela le sa lohiloeng le PBAT (polybutylene adipate terephthalate) -modified SAP. Tlhahiso e hloka mohato o eketsehileng oa ho omisa pele ho nako - ho omisa mocheso o tlase ho 60 ° C ho tlosa mongobo ho thepa e thehiloeng ho bio, ho thibela mathata a botsitso nakong ea ho theha. Sena se sebetsana le litlhokahalo tse tlas'a thibelo ea EU ea tšebeliso e le 'ngoe ea Plastics. Ho hlahisa likarolo tse ka ntle tse phefumolohang ho etelletsa pele botsoalle ba letlalo le ho kenella ha moea. Mokhoa o tloaelehileng oa 'hot-air perforation web-forming process' o otlolla likhoele tse kopaneng tsa PP/PE tse nang le moea o chesang oa 300 ° C, ebe o etsa lesela le sa loheng le boima ba 18-22g/m² ka sebopeho sa marang-rang se behiloeng moeeng. Ka mor'a moo, mochine oa ho robala o sebelisa phekolo ea micro-napping holim'a metsi, ho finyella ho hlaka ho Ra ≤ 5μm bakeng sa matla a matla a letlalo. Lihlahisoa tsa boemo bo holimo li sebelisa 'mokhoa oa ho kopanya fiber ea k'hothone,' ho kopanya 30% ea likhoele tsa tlhaho tsa k'hothone le 70% ea likhoele tsa PP. Motsoako ona o etsoa ka hydroenanglement ho matlafatsa phefumoloho le ho monya mongobo. Ho hlahisa liphanele tsa mahlakoreng tse sa lutleng ho hloka ho leka-lekanya ho tenyetseha le ho tšoarella, ho sebelisoa 'mokhoa o kopaneng oa khoele ea spandex pele o otlolla': Ntlha ea pele, khoele ea spandex ea 20D/30D e kena makhetlo a 1.8-2.2 pele e otlolloa. E ntan'o etsoa laminated ka mekhahlelo e 'meli ea 15g/㎡ spunbond nonwoven sekhomaretsi ka sekhomaretsi se chesang se qhibilihisang ho 120-140 ° C. Qetellong, laminate e khaoloa ka 8-12mm ka bophara ba li-barrier strips, ho netefatsa hore tekanyo ea ho hlaphoheloa e otlolohile ≥95% bakeng sa ho lekana hantle ho lumellanang le sebōpeho sa 'mele oa lesea ntle le ho senyeha.
Ho bopa ho kopantseng le tlhahiso e bohlale ho emela litšobotsi tsa bohlokoa tsa tlhahiso ea li-diaper tsa sejoale-joale, e sebetsa e le lisebelisoa tsa bohlokoa bakeng sa ho ntlafatsa bokhoni ba tlhahiso le botsitso ba boleng. Kokong ea eona ho na le 'tekhenoloji ea taolo ea li-automation ea mekhoa e mengata.'
Baetsi ba li-diaper ba etelletseng pele lefatšeng ka bophara ba amohela mela ea tlhahiso e ikemetseng ka botlalo. Thepa ea mantlha e kenyelletsa metjhini ea Jeremane ea Krones e ikemetseng ka botlalo, litsamaiso tsa kopano ea theipi ea Nachi theipi ea Japane, le mechini ea ho paka ka lebelo le holimo ea Comexi ea Italy. Sena se nolofalletsa ts'ebetso e sa sebetsoeng ka botlalo ho tloha ho lisebelisoa tse tala ho isa ho sephutheloana sa sehlahisoa se felileng, ho fihlela litefiso tsa tlhahiso ea likotoana tsa 800-1200 ka motsotso. Mokhoa o ikhethileng oa ho bopa le lintlha tsa tekheniki ke tse latelang:
Mokhoa oa ho theha Core: E sebelisa mechini ea mantlha ea vacuum-adhesion core. Khatello e mpe e beha hantle lisebelisoa tsa mantlha tse nang le mamello ea ± 1mm. Sistimi ea ho bekha ea inthaneteng e lula e lekola boima ba mantlha, e emisa tlhahiso ka bo eona bakeng sa ho lokisoa ha liphapang li feta ± 5g.
Ts'ebetso ea Laminating ea Surface Layer: Theknoloji ea lamination ea Electrostatic e theha maqhama a motlakase pakeng tsa lera le phefumolohang le bokaholimo ba mantlha. Sena se kopantsoe le compression ea roller khatellong ea 0.2MPa ho qoba tšebeliso e feteletseng ea sekhomaretsi se chesang se ka senyang phefumoloho.
Leak-proof Side Side Seals and Waist Tape Assembly Process: Sistimi ea ho beha pono ka nepo e hokela litiiso tse kentsoeng esale pele tsa ho lutla mahlakoreng ka bobeli a lera la bokaholimo ka boemo bo nepahetseng ba ± 0.5mm. Kopano ea theipi ea thekeng e sebelisa theknoloji ea ho qhibiliha ea robotic hot-melt ho 130-150 ° C bakeng sa metsotsoana ea 0.3, ho netefatsa matla a bond ≥2.5N / 25mm;
Elastic waistband lamination process: E sebelisa mokhoa oa ho otlolla pele oa ho otlolla, ho otlolla thepa ea letheka ka makhetlo a 1.5 pele e e kopanya le 'mele oa leleiri. Thepa ea laminated e behoa ka potlako ka mochine o pholileng (mocheso oa 10-15 ° C) ho thibela recoil recoil;
Ts'ebetso ea ho Seha le ho Etsa: Sebelisa theknoloji ea ho itšeha ea circular blade rotary e hokahaneng le mohala oa tlhahiso. Finyella ho itšeha ho nepahetseng ha ± 0.3mm ha u ntse u kopanya mokhoa oa ho khutlisa lisebelisoa tsa litšila bakeng sa ho tsosolosa nako ea sebele ea likhechana tse sehiloeng.
Ts'ebetso e Felletseng ea ho Paka Sehlahisoa: Mechini ea ho paka lifilimi e lebelo le holimo e thusa ho paka ka liphutheloana tse ngata kapa tse ngata. Ho tiisa mocheso oa filimi ho etsahala ho 180-200 ° C bakeng sa metsotsoana ea 0.5, ka khatiso ea inthaneteng ea linomoro tsa lihlahisoa tsa lihlahisoa le matsatsi a ho fela. Metal detectors (sensitivity: Fe≥0.8mm, SUS≥1.2mm) skrine bakeng sa litšila tsa tšepe. Mohlala, workshop ea ho etsa li-diaper tsa Chiaus e sebetsa joalo ka phaposi ea bohloeki ea Sehlopha sa 100,000. E kopanya mohala o boletsoeng ka holimo oa tlhahiso ea othomathike ka botlalo le tlhahlobo ea kh'amera ea 4K ea nako ea nnete.
Ntle le moo, sistimi ea tlhahlobo ea pono ea AI e etsa licheke tsa 100% mabapi le ho ts'oana ha thepa ea mantlha, boemo ba theipi ea letheka, le bofokoli ba ponahalo ea sehlahisoa. Ts'ebetso ea tlhahlobo e fihla likotoana tse 1,200 ka motsotso, 'me ho na le libaka tse fetang 550 tsa taolo ea boleng tse netefatsang lintlha tse sa fetoheng bakeng sa sehlahisoa se seng le se seng le ho fokotsa litheko tse ka tlase ho 0.8%. Khahlanong le mokokotlo oa tlhokahalo e ntseng e eketseha ea lefats'e ea tlhahiso e feto-fetohang, melapo e tsoetseng pele ea ho etsa li-diaper e ka fetola maemo a sehlahisoa ka potlako ka litsamaiso tsa taolo tsa PLC. Sena se etsa hore ho be le liphetoho tse potlakileng lipakeng tsa litlhaloso tse ngata (tse sa tsoa tsoaloa, boholo ba M/L/XL, borikhoe ba koetliso) ka nako ea metsotso e ≤30, ho fokotsa nako ea ho hlophisa li-oda tse nyane ho isa matsatsing a 7. Sena se kopana le litlhoko tse fapaneng tsa bareki ho pholletsa le libaka tse fapaneng.
Teko e kenyelletsa mekhahlelo e meraro e meholo: thepa ea 'mele, polokeho ea lik'hemik'hale, le matšoao a bohloeki. Lintho tsa 'mele li kenyelletsa ho monya, ho lutla ka morao, ho phefumoloha, le matla a tsitsitseng. Tšireletseho ea lik'hemik'hale e shebana le lintho tse kotsi tse kang litšepe tse boima, phthalates le formaldehyde. Matšoao a bohloeki a beha leihlo metrics ea likokoana-hloko joalo ka palo eohle ea baktheria le palo eohle ea fungal. Ho finyella litlhoko tsa ho lumellana le limmaraka tse fapaneng, baetsi ba li-diaper ba tlameha ho tlatsa ho lumellana teko le setifikeiti . Chiaus e thehile laboratori e ngolisitsoeng ka molao machabeng bakeng sa mohato oa eona oa ho etsa liteko tsa maleiri, e khonang ho etsa liteko tsa ho lumellana le limmaraka tse kholo tsa lefats'e. Sena se etsa bonnete ba hore lihlahisoa li feta tlhahlobo ea meetlo hantle linaheng tse fapaneng. Lintlha tse mabapi le bokhoni ba ho etsa liteko li ka fumanoa karolong ea Customized Services webosaeteng ea rona ea semmuso.
Mekhoa ea Tekolo ea Motheo ea ho Khetha Bafani ba Leleire Mmarakeng oa Machaba
Bakeng sa bareki ba B2B ba mose ho maoatle, ho khetha morekisi ea tšepahalang oa maleiri ho bohlokoa bakeng sa katleho ea khoebo, ka bokhoni ba ho etsa maleiri bo sebetsang e le tekanyo ea mantlha ea tlhahlobo. 'Marakeng oa machaba oa tlholisano o matla, moetsi oa maleiri a holimo o lokela ho ba le sistimi e felletseng ea tlhahiso, taolo e thata ea boleng, bokhoni bo feto-fetohang ba ho etsa lintho, le ts'ireletso e felletseng ea ts'ebetso. Ho latela pono ea tlhahiso ea li-diaper, tse latelang li hlalosa litekanyo tse hlano tsa mantlha tsa tlhahlobo ea ho khetha barekisi ba li-diaper, ho thusa bareki ba mose ho maoatle ho etsa liqeto tse nepahetseng.
Taba ea pele, lekola bokhoni ba tekheniki le boholo ba tlhahiso ea tlhahiso ea li-diaper. Matla a tekheniki a bonts'a ho rarahana ha lisebelisoa tsa tlhahiso, kholo ea lits'ebetso tsa mantlha, le bokhoni ba ntlafatso ea R&D. Moetsi oa li-diaper o lokela ho ba le melapo ea tlhahiso e ikemetseng e nang le sekhahla sa othomathike se seng ka tlase ho 85%, hammoho le bokhoni bo feto-fetohang ba tlhahiso ho arabela ka potlako litaelong tse tloaelehileng tsa batch. Bokhoni ba tlhahiso bo tlameha ho ikamahanya le litlhoko tsa theko ea bareki ha ho ntse ho bolokoa bokhoni bo tsoelang pele ba katoloso ho netefatsa botsitso ba ketane ea phepelo. Joalo ka moetsi oa maleiri ea nang le boiphihlelo, Chiaus e sebelisa lisebelisoa tse ngata tsa sejoale-joale tse nang le matla a tlhahiso ea selemo le selemo a fihlang libilione tsa liyuniti. Ka li-chiausBareki ba bahahlauli ba feme ea VR , ba ka lekola sekhahla sa tlhahiso le tlhophiso ea lisebelisoa. Ts'ebeletso ea eona ea OEM e akaretsa ts'ebetso eohle ho tloha ho nts'etsopele ea sampole ho isa tlhahisong ea bongata, e hlokomela bareki ba boholo bo fapaneng.
Ea bobeli, hlahloba mokhoa oa ho laola boleng ba moetsi oa li-diaper. Tsamaiso e felletseng ea boleng e tlameha ho akaretsa theko ea thepa e tala, lits'ebetso tsa tlhahiso, le tlhahlobo ea sehlahisoa se felileng. Moetsi o lokela ho boloka laboratori e ikemetseng e nang le lisebelisoa tse khethehileng tsa tlhahlobo ho netefatsa hore lihlahisoa li latela melaoana ea 'maraka e reriloeng. Bareki ba ka kopa barekisi ho fana ka litlaleho tse nepahetseng tsa tlhahlobo le litokomane tsa setifikeiti, joalo ka setifikeiti sa US CPC kapa litlaleho tsa tumellano tsa EU REACH. Litlhahlobo tsa setšeng tsa lithupelo tsa tlhahiso le lilaboratori tsa tlhahlobo li ka etsoa ha ho hlokahala. Chiaus e thehile libaka tse fetang 550 tsa ho hlahloba boleng ho pholletsa le ts'ebetso ea eona ea ho etsa li-diaper, e nolofalletsang ts'ebetso e felletseng ea ho lekola pono. Lihlahisoa tsohle li etsoa liteko ka mekhahlelo e meraro e meholo: thepa ea 'mele, polokeho ea lik'hemik'hale, le matšoao a bohloeki. Litlaleho tse amehang tsa liteko li ka netefatsoa le ho botsoa ka webosaete ea semmuso.
Ntlha ea boraro, lekola bokhoni ba ho fumana thepa le ho laola litšenyehelo ha ho etsoa li-diaper. Lisebelisoa ke tsa bohlokoa ho boleng ba sehlahisoa le litšenyehelo. Morekisi oa premium diaper o lokela ho boloka liteishene tse tsitsitseng tsa theko ea lefats'e bakeng sa lisebelisoa tse tala, mohloli ho tsoa ho barekisi ba maemo a holimo, le ho laola litšenyehelo ka ho reka ka bongata le ho ntlafatsa ts'ebetso. Har'a tlhokomeliso e ntseng e hola ea tikoloho, bahlahisi le bona ba tlameha ho bonts'a boiphihlelo ba ho sebelisa lisebelisoa tse tala joalo ka lintho tse thehiloeng ho bioloji le liphutheloana tse senyehang ho fihlela litlhoko tsa machaba tsa ts'ebetso. Chiaus e sebelisa mokhoa oa lefats'e oa ho reka o bohareng ba lefats'e ho etsa li-diaper, ho theha likamano tsa nako e telele le bafani ba thepa ba ka sehloohong ba kang BASF le Hanwa. Ka mekhoa e kopanetsoeng ea tlhahiso, re fokotsa litšenyehelo ho fa bareki tharollo ea lihlahisoa tsa boleng bo phahameng.
Ea bone, lekola bokhoni ba tiisetso ea ho lumellana ha ho etsoa li-diaper. Ho latela melao ke ntho e hlokahalang bakeng sa ho kena mebarakeng ea machaba. Barekisi ba li-diapers ba tlameha ho tseba melao ho pholletsa le limmaraka tse fapaneng le ho boloka litsamaiso tse matla tsa taolo ea ts'ebetso ho netefatsa hore ts'ebetso eohle ea tlhahiso e kopana le litekanyetso tse reriloeng tsa mmaraka. Bareki ba lokela ho etelletsa pele ho lekola litifikeiti tsa ho latela melao ea barekisi, bokhoni ba taolo ea ho ngola, le karabelo ho lintlafatso tsa taolo. Chiaus e thehile database ea lefats'e ea ho latela melao bakeng sa tlhahiso ea maleiri, ho latela liphetoho tsa taolo ea nako ea nnete lefatšeng ka bophara. E fana ka lits'ebeletso tsa boeletsi le lithuso tsa setifikeiti, ka lihlahisoa tse netefalitsoeng ke SGS, FDA, EU CE, le litekanyetso tse ling tsa machabeng, tse nolofalletsang ho kena mebarakeng e meholo ea lefats'e ntle le mathata.
Qetello
Joalo ka k'hamphani e nang le boiphihlelo e sebetsanang le tlhahiso ea maleiri, Chiaus e lula e ikamahanya le litlhoko tsa 'maraka oa machabeng, e tsoela pele ho ntlafatsa lits'ebetso tsa tlhahiso, e matlafatsa ts'ireletso ea ts'ireletso, le lits'ebeletso tse phethahetseng. Re labalabela ho theha likamano tsa nako e telele, tse tsitsitseng le bareki ba lefatše ba B2B. Ka ho sebelisa lilemo tse mashome a mabeli tsa boiphihlelo ba litsebi tsa tlhahiso, re ikemiselitse ho sebelisa menyetla ea nts'etsopele 'marakeng oa lefats'e oa li-diaper. Bakeng sa tlhaiso-leseling e batsi kapa lipotso tsa tšebelisano, ka kopo ikopanye le rona ka lintlha tse fanoeng webosaeteng ea rona ea semmuso.
