Imakethi yehlabathi ye-diaper yabantwana kunye nabantwana abancinci iphantsi kwenguqu enzulu , kunye nobungakanani bemalike eqikelelwa ukuba iya kudlula i-80 yeebhiliyoni zeedola ngo-2025. Ummandla wase-Asia-Pacific unegalelo elingaphezu kwama-60% esi sabelo semarike, ngelixa izinga lokungena kuMntla Melika naseNtshona Yurophu lidlula i-98%. Ngokuchaseneyo, iimarike ezikhulayo ezifana ne-Asia-mpuma ye-Asia kunye ne-Afrika zibonisa amazinga okungena angaphantsi kwe-40%, egcina amandla okuhluma okubonakalayo. Kubathengi baphesheya kwezilwandle, ukukhetha abavelisi be-diaper ye-premium kunye nababoneleli ngelixa befumana ulwazi olunzulu lweenkqubo zokuvelisa i-diaper kunye nemigangatho kubalulekile ukubamba amathuba emarike. Ubuchwephesha bokuvelisa i-diaper bumisela ngokuthe ngqo umgangatho wemveliso, ukuthotyelwa, kunye nokhuphiswano lwemarike. Eli nqaku lihlalutya ngokubanzi imiba ephambili yokwenziwa kwe-diaper, iimfuno zokuthotyelwa kwamazwe ngamazwe, kunye neendlela zokuvavanya ababoneleli bekhwalithi, ngokusekelwe kwiimfuno zemarike yehlabathi, ukubonelela ngereferensi enegunya kubathengi be-B2B emhlabeni jikelele.
Iinkqubo ezingundoqo kuMveliso weDiaper
Ukwenziwa kwediaper yinkqubo yobunjineli ecwangcisiweyo edibanisa izinto zenzululwazi, ukwenziwa ngokuchanekileyo, kunye nolawulo lomgangatho. Ukwenziwa kweemveliso zeprimiyamu kubandakanya izigaba ezine ezingundoqo: ukukhethwa kwezinto ezikrwada, ukwenziwa kwecandelo elingundoqo, ukubumba okudibeneyo, kunye novavanyo olungqongqo. Abavelisi abahamba phambili be-diaper behlabathi baseka iinkqubo ezisemgangathweni kwinqanaba ngalinye ukuhlangabezana neemfuno zemarike yamazwe ngamazwe, ukuqinisekisa umgangatho wemveliso ongaguqukiyo kunye nokufaneleka kweemeko ezahlukeneyo zokusetyenziswa kwengingqi.
Iimarike zamazwe ngamazwe zinyanzelisa iimfuno ezingqongqo kwimathiriyeli ekrwada, ngakumbi njengoko imigangatho yolawulo lwemichiza eYurophu naseMelika iqhubeleka nokuvela. Abavelisi be-diaper ye-Premium bavelisa izixhobo ezivela kubaboneleli abahamba phambili behlabathi, njenge-Sumitomo Chemical's superabsorbent polymer (SAP) evela eJapan, i-Henkel's eco-friendly isalathisi sezinto zokumanzisa ezivela eJamani, kunye ne-HB Hotmelt encamathelayo evela eUnited States. Ngexesha lenkqubo yokukhetha izinto, iimvavanyo ezininzi ziyenziwa ukuze kuqinisekiswe ukhuseleko lwemathiriyeli ekrwada, kugxininise ekuhlolweni kwezinto ezinobungozi ezifana nelothe kunye ne-phthalates ukuqinisekisa ukuthotyelwa kwayo yonke imimiselo yamazwe ngamazwe. I-Chiaus iseke inkqubo yokuthengwa kwempahla kunye neyokuvavanya kwihlabathi jikelele kwizinto eziluhlaza kwimveliso ye-diaper. Zonke izinto zifumana uvavanyo lolawulo lweekhemikhali eziqinisekisiweyo ze-REACH. Iinkqubo zokusebenza zebhubhoratri yovavanyo lwezinto eziluhlaza zinokujongwa kwicandelo lomzimveliso weVR kwi-chiausdiapers.com.
Imveliso yecandelo eliphambili yintliziyo yezobuchwepheshe yokuvelisa i-diaper, ngokuyinhloko ibandakanya ukwenziwa kwee-absorbent cores, ii-topsheets eziphefumulayo, kunye nezithintelo zecala ezivuzayo-inqanaba ngalinye libandakanya iindlela zobunjineli ezichanekileyo.
Njengoko 'intliziyo' ye-diaper, inkqubo yokuvelisa i-absorbent core ichaphazela ngokuthe ngqo i-absorbency kunye nesantya sokuvuza. Umgangatho okhoyo wangoku wamazwe ngamazwe wemveliso engundoqo ehlanganisiweyo usebenzisa 'inkqubo yomoya otshisayo enemigangatho emithathu ehlanganisiweyo':
Inyathelo lokuqala libandakanya ukwenza umaleko ongezantsi ngelaphu elingalukwanga elinomoya oshushu. Kwi-280 ° C, umoya oshushu unyibilika iifiber zePP, ezithi zibekwe kwiwebhu kwaye zigoqwe nge-thermal ukwenza umaleko wesiseko esinobunzima be-25-30g/㎡.
Inyathelo lesibini libandakanya ukusasazwa okuchanekileyo kwamasuntswana epolymer afunxa kakhulu (SAP). Inkqubo ye-servo-motor-controlled quantitative powder-dispersion system isasaza ngokulinganayo amasuntswana e-SAP (150-300μm ububanzi) kwisiseko somgangatho ngokweenkcukacha zemveliso (ibhulukhwe esandul 'ukuzalwa / yokuqeqesha), kunye nesantya esilawulwayo sokusasazeka kwe-180-350g / ㎡. Kwangaxeshanye, i-2-3% yeentsinga zeplanga zamaplanga zongezwa ukunyusa undoqo wesakhiwo semfezeko.
Inyathelo lesi-3 libandakanya ukugquma umaleko ophezulu ngelaphu elinomoya oshushu elingalukwanga kunye ne-ultrasonic bonding. Ukusebenzisa i-20-30kHz itekhnoloji ye-welding ye-ultrasonic, iindawo ezibophelelayo ezimile njengedayimani eziqelelene nge-5-8mm zenziwe kwindawo engundoqo. Uxinzelelo lwe-Welding lulawulwa kwi-0.3-0.5MPa ukuqinisekisa ukubambelela ngokuqinileyo kwe-interlayer ngaphandle kokuphazamisa i-SAP absorbency. Iqhutywa yimfuno yemarike yaseYurophu, imathiriyeli yebhayoloji esekwe kwi-biodegradable isanda yamkelwa. Ezi cores zisebenzisa i-PLA (i-polylactic acid) ilaphu elingenawo i-nonwoven kunye ne-PBAT (i-polybutylene adipate terephthalate)-modified SAP. Ukuveliswa kufuna inyathelo elongezelelweyo lokulungiswa kwezinto-ukushisa okuphantsi kwe-60 ° C ukususa umswakama kwizinto ezisekelwe kwi-bio, ukuthintela imiba yokuzinza ngexesha lokubumba. Oku kujongana neemfuno eziphantsi kwe-EU yoSetyenziso olunye lwePlastiki yoBhan. Ukuvelisa umaleko wangaphandle ophefumlayo kubeka phambili ubuhlobo bolusu kunye nokungena komoya. I-mainstream 'inkqubo yokwenziwa kwewebhu yokugqobhoza emoyeni oshushu' yolula imicu yePP/PE ehlanganisiweyo enomoya oshushu oyi-300°C, emva koko yenza ilaphu elingaphothiweyo elinobunzima be-18-22g/m² ngokusebenzisa ukubunjwa kwewebhu okubekwe emoyeni. Umatshini wokulala emva koko usebenzisa unyango lwe-micro-napping kumphezulu, ukuphumeza uburhabaxa bomphezulu i-Ra ≤ 5μm yokuphucula ukusebenza kakuhle kwesikhumba. Iimveliso zodidi oluphezulu zisebenzisa 'inkqubo yokudityaniswa kwefayibha yomqhaphu,' ixuba i-30% yemicu yendalo yomqhaphu kunye ne-70% yeefiber zePP. Lo mxube wenziwa nge-hydroenanglement ukunyusa ukuphefumla kunye nokufunxa ukufuma. Ukuveliswa kweephaneli ezisecaleni ezingavuziyo kufuna ukulungelelanisa ukunwebeka kunye nokuqina, kusetyenziswa 'umsonto we-spandex inkqubo ehlanganisiweyo yokwelulwa kwangaphambili': Okokuqala, umsonto we-20D/30D we-spandex utyhutyha amaxesha ayi-1.8-2.2 ngaphambili ukolulwa. Ithi emva koko ilayitelwe ngelaphu ezimbini ze-15g/㎡ spunbond nonwoven yelaphu kusetyenziswa inncamatheliso enyibilikayo eshushu kwi-120-140°C. Ekugqibeleni, i-laminate inqunyulwe ibe yi-8-12mm ububanzi bemiqobo yokuthintela, iqinisekisa ukubuyisela ukukhawuleza ≥95% kwi-snug fit ehambelana nesimo somzimba wentsana ngaphandle kokuguqulwa.
Abavelisi abahamba phambili be-diaper kwihlabathi jikelele bamkela imigca yemveliso ezenzekelayo ngokupheleleyo. Izixhobo ezingundoqo zibandakanya iiKrones zaseJamani ezizisebenzela ngokupheleleyo ngoomatshini bokubumba isiseko, inkqubo yokuhlanganisa iteyiphu yaseJapan yaseNachi esinqeni, kunye noomatshini bokupakisha beComexi baseItali besantya esiphezulu. Oku kuvumela ukusebenza ngokungenamntu ngokupheleleyo ukusuka kwigalelo lempahla ekrwada ukuya ekupakishweni kwemveliso egqityiweyo, ukufezekisa amaxabiso okuvelisa amaqhekeza angama-800-1200 ngomzuzu. Inkqubo yokubumba edibeneyo kunye namanqaku obugcisa alandelayo:
Inkqubo yokwenziwa kweNqanaba: Isebenzisa oomatshini bokwenza i-vacuum-adhesion core. Uxinzelelo olubi lubeka ngokuchanekileyo izixhobo ezidityanisiweyo ezinonyamezelo oluyi-±1mm. Inkqubo yokulinganisa i-intanethi isoloko ibeka esweni ubunzima obungundoqo, inqumamisa ngokuzenzekelayo imveliso ukuze ilungelelaniswe xa izinxaxhi zingaphezu kwe-±5g.
Inkqubo yokuLayikisa koMaleko oMphezulu: Itekhnoloji yokulamisa ye-Electrostatic yenza ibhondi ye-electrostatic phakathi komgangatho ophefumlayo kunye nombindi womphezulu. Oku kudityaniswa noxinzelelo lwe-roller kuxinzelelo lwe-0.2MPa ukunqanda ukusetyenziswa kokuncamathelisa okutshisa okunyibilikayo okunokubeka esichengeni ukuphefumla.
Ukuvuza kwamatywina asecaleni kunye neNkqubo yeNdibano yeTape esinqeni: Inkqubo yokubeka umbono incamathela ngokuchanekileyo amatywina angaphambili asele enziwe ngaphambili obungqina bokuvuza kumacala omaleko womphezulu ngokuchaneka kokubeka ±0.5mm. I-waist tape assembly isebenzisa i-robotic hot-melt welding technology kwi-130-150 ° C imizuzwana eyi-0.3, iqinisekisa amandla ebhondi ≥2.5N / 25mm;
Inkqubo ye-elastic waistband lamination: Isebenzisa i-pre-stretch lamination technique, yolule i-elastic waistband material amaxesha angama-1.5 ngaphambi kokuyibophelela kumzimba we-diaper. Izinto ezilayiweyo zisetwa ngokukhawuleza ngesixhobo sokupholisa (iqondo lobushushu 10-15 ° C) ukukhusela i-elastic recoil;
Inkqubo yokusika kunye nokuSeka: Qasha itekhnoloji yokusika i-circular blade rotary edityaniswe ne-cadence yomgca wemveliso. Ukufezekisa ukuchaneka kokusika kwe-± 0.3mm ngelixa udibanisa inkqubo yokubuyisela inkunkuma yokubuyisela ixesha lokwenyani lokugawula i-scraps.
Inkqubo yokuPakisha iMveliso egqityiweyo: Oomatshini bokupakisha ifilimu enesantya esiphezulu benza ukuba umntu ngamnye okanye amacandelo amaninzi apakishwe. Ukutywinwa kokushisa kwefilimu kwenzeka kwi-180-200 ° C imizuzwana eyi-0.5, ngokuprintwa kwe-intanethi yeenombolo zebhetshi zokuvelisa kunye nemihla yokuphelelwa yisikhathi. Izixhobo zokujonga isinyithi (ubuntununtunu: Fe≥0.8mm, SUS≥1.2mm) isikrini sokungcola kwetsimbi. Ngokomzekelo, i-workshop yokuvelisa i-diaper ye-Chiaus isebenza njengendawo yokucoca i-Class 100,000. Idibanisa umgca wemveliso okhankanywe ngasentla kunye nexesha langempela lokujonga ikhamera ye-4K.
Ukongezelela, inkqubo yokuhlola umbono we-AI yenza i-100% yokuhlola ukufana kwezinto ezisisiseko zokusasazwa, ukubeka iteyiphu esinqeni, kunye neziphene zokubonakala kwemveliso. Ukusebenza kakuhle kokuhlola kufikelela kwiingcezu ze-1,200 ngomzuzu, kunye neendawo zokuhlola ezingaphezulu kwe-550 zokulawula umgangatho oqinisekisa iinkcukacha ezihambelanayo kwimveliso nganye kunye nokunciphisa izinga lesiphako esingaphantsi kwe-0.8%. Ngokuchasene nemvelaphi yokunyuka kwemfuno yehlabathi yemveliso eguquguqukayo, imigca yokuvelisa i-diaper ephezulu inokutshintsha ngokukhawuleza iiparitha zemveliso ngeenkqubo zolawulo lwe-PLC. Oku kwenza utshintsho olukhawulezayo phakathi kweenkcukacha ezininzi (osandul' ukuzalwa, ubukhulu be-M / L / XL, ibhulukhwe yoqeqesho) ngaphakathi kwemizuzu engama-≤30, ukunciphisa imijikelo yokucwangcisa i-odolo eyenziwe ngokwezifiso ukuya kwiintsuku ezisi-7. Oku kuhlangabezana neemfuno ezahlukeneyo zabathengi kwiingingqi ezahlukeneyo.
Uvavanyo lubandakanya iindidi ezintathu eziphambili: iipropathi zomzimba, ukhuseleko lweekhemikhali, kunye nezalathi zococeko. Iimpawu zomzimba ziquka i-absorbency, ukuvuza okubuyela umva, ukuphefumla, kunye namandla okuqina. Ukhuseleko lweekhemikhali lujolise kwizinto ezinobungozi ezifana nesinyithi esinzima, i-phthalates, kunye ne-formaldehyde. Iimpawu zococeko zibeka iliso kwiimethrikhi ze-microbial ezifana nenani elipheleleyo lebhaktiriya kunye nenani elipheleleyo lokungunda. Ukuhlangabezana neemfuno zokuthotyelwa kwiimarike ezahlukeneyo, abavelisi be-diaper kufuneka bazalise ngokuhambelanayo uvavanyo kunye nesiqinisekiso I . -Chiaus iseke ilabhoratri evunyiweyo kumazwe ngamazwe kwisigaba sayo sokuvavanya i-diaper, ekwaziyo ukwenza uvavanyo lokuthobela kwiimarike ezinkulu zehlabathi. Oku kuqinisekisa ukuba iimveliso zidlula ngokutyibilikayo uhlolo lwamasiko kumazwe ahlukeneyo. Iinkcukacha ezimalunga nesakhono sokuvavanya zinokufumaneka kwicandelo leeNkonzo eziLungisiweyo kwiwebhusayithi yethu esemthethweni.
Iikhrayitheriya zoVavanyo oluPhambili lokuKhetha ababoneleli beDiaper kwiMarike yeHlabathi
Kubathengi be-B2B baphesheya kweelwandle, ukukhetha umthengisi we-diaper othembekileyo kubalulekile kwimpumelelo yeshishini, kunye nekhono lokuvelisa i-diaper esebenza njengowona mgangatho wovavanyo. Kwimarike yamazwe ngamazwe ekhuphisana ngokuqatha, umenzi we-diaper weprimiyamu kufuneka abe nenkqubo yokuvelisa ebanzi, ulawulo olungqongqo lwekhwalithi, amandla okwenza ngokwezifiso, kunye nokhuseleko olupheleleyo lokuthotyelwa. Ukususela kumbono wokuvelisa i-diaper, oku kulandelayo kuchaza imilinganiselo emihlanu yokuvavanya ingundoqo yokukhetha abanikezeli be-diaper, ukuncedisa abathengi baphesheya kwezilwandle ekwenzeni izigqibo ezichanekileyo.
Okokuqala, kuvavanya amandla obugcisa kunye nobungakanani bomthamo wemveliso yokuvelisa i-diaper. Amandla obugcisa abonakalisa ubucukubhede bezixhobo zemveliso, ukuvuthwa kweenkqubo ezingundoqo, kunye nesakhono sokuyila i-R&D. Umenzi we-diaper we-premium kufuneka abonise imigca yemveliso ezenzekelayo ngokupheleleyo kunye nezinga lokuzenzekelayo elingekho ngaphantsi kwe-85%, lidityaniswe nezakhono zokuvelisa eziguquguqukayo ukuphendula ngokukhawuleza kwii-odolo zesiko elincinci. Umthamo wemveliso kufuneka uhambelane neemfuno zokuthengwa kwabathengi ngelixa ugcina amandla okwandisa okuqhubekayo ukuqinisekisa ukuzinza kwekhonkco lokubonelela. Njengomvelisi we-diaper onamava, i-Chiaus isebenzisa iziseko ezininzi zemveliso zanamhlanje ezinomthamo wonyaka wokuvelisa ofikelela kwiibhiliyoni zeeyunithi. Ngokusebenzisa i-chiaus'sAbathengi bokhenketho lwefektri yeVR , banokujonga ngokubonakalayo isikali semveliso kunye nolungiselelo lwezixhobo. Inkonzo yayo ye-OEM igubungela yonke inkqubo ukusuka kuphuhliso lwesampulu ukuya kwimveliso yobuninzi, ukulungiselela abathengi babo bonke ubukhulu.
Okwesibini, hlola inkqubo yokulawula umgangatho womenzi we-diaper. Ulawulo olubanzi lomgangatho kufuneka lufikelele ekuthengeni izinto ezikrwada, iinkqubo zemveliso, kunye novavanyo lwemveliso egqityiweyo. Umenzi kufuneka agcine ilabhoratri ezimeleyo enezixhobo zokuvavanya ezikhethekileyo ukuqinisekisa ukuba iimveliso zithobela imigaqo yemarike ekujoliswe kuyo. Abathengi banokucela ababoneleli ukuba babonelele ngeengxelo zovavanyo ezifanelekileyo kunye namaxwebhu esatifikethi, afana nesatifikethi sase-US CPC okanye iingxelo zokuthotyelwa ze-EU REACH. Ukuhlolwa kwendawo yeendibano zocweyo zemveliso kunye neelebhu zovavanyo zinokuqhutywa xa kukho imfuneko. I-Chiaus iseke ngaphezulu kwe-550 yeendawo zokuhlola umgangatho wokulawula umgangatho kuyo yonke inkqubo yokwenziwa kwe-diaper, eyenza inkqubo epheleleyo yokujonga ukujonga. Zonke iimveliso zivavanywa kuzo zonke iindidi ezintathu eziphambili: iipropathi zomzimba, ukhuseleko lweekhemikhali, kunye nezalathi zococeko. Iingxelo zovavanyo ezifanelekileyo zinokuqinisekiswa kwaye zibuzwe ngewebhusayithi esemthethweni.
Okwesithathu, kuvavanya ukufumana izinto eziphathekayo kunye namandla okulawula iindleko kwimveliso ye-diaper. Izixhobo zibalulekile kumgangatho wemveliso kunye neendleko. Umthengisi we-diaper we-premium kufuneka agcine iziteshi ezizinzile zokuthengwa kwehlabathi jikelele kwizinto eziluhlaza, umthombo ovela kubathengisi be-top-tier, kunye nokulawula iindleko ngokuthenga ngobuninzi kunye nokuphucula inkqubo. Ngelixa lokukhula kolwazi lokusingqongileyo, abavelisi kufuneka babonise ubuchwephesha bokusebenzisa imathiriyeli eluhlaza njengezinto ezisekwe kwibhayoloji kunye nopakisho olunokonakala ukuze kuhlangatyezwane neemfuno zozinzo lwamazwe ngamazwe. I-Chiaus isebenzisa imodeli yokuthengwa kwehlabathi jikelele kwimveliso ye-diaper, ukuseka ubudlelwane bexesha elide kunye nababoneleli bezinto eziphezulu ezifana ne-BASF kunye ne-Hanwa. Ngeenkqubo ezidibeneyo zokuvelisa, sinciphisa iindleko zokubonelela abathengi ngezisombululo zemveliso yexabiso eliphezulu.
Okwesine, ukuvavanya amandla okuqinisekisa ukuthotyelwa kwimveliso ye-diaper. Ukuthotyelwa yimfuneko yokungena kwiimarike zamazwe ngamazwe. Ababoneleli be-diapers kufuneka baqhelane nemimiselo kwiimarike ezahlukeneyo kwaye bagcine iinkqubo zokulawula ukuthotyelwa okuqinileyo ukuqinisekisa ukuba yonke inkqubo yokuvelisa ihlangabezana nemigangatho yemarike ekujoliswe kuyo. Abathengi kufuneka babeke phambili uvavanyo lwezatifikethi zokuthotyelwa kwabaxhasi, amandla okulawula okulebhile, kunye nokuphendula kuhlaziyo lolawulo. I-Chiaus iseke i-database yokuthotyelwa kwehlabathi jikelele kwimveliso ye-diaper, ukulandelela utshintsho lwexesha lokwenyani lokulawula kwihlabathi jikelele. Inikezela ngeenkonzo zokucebisana nokuthobela kunye noncedo lwesiqinisekiso, kunye neemveliso eziqinisekiswe yi-SGS, i-FDA, i-EU CE, kunye neminye imigangatho yamazwe ngamazwe, ivumela ukungena ngokungenamthungo kwiimarike ezinkulu zehlabathi.
Ukuqukumbela
Njengeshishini elinamava eligxile ekwenzeni i-diaper, i-Chiaus ihlala ihambelana neemfuno zemarike yamazwe ngamazwe, icoca ngokuqhubekayo iinkqubo zemveliso, iphucula ukuthotyelwa kokhuseleko, kunye neenkqubo zenkonzo ezigqibeleleyo. Sijonge phambili ekusekeni intsebenziswano yexesha elide, ezinzileyo kunye nabathengi behlabathi beB2B. Ukusebenzisa amashumi amabini eminyaka yobuchwephesha bokuvelisa, sijonge ukubamba ngokudibeneyo amathuba ophuhliso kwimarike ye-diaper yehlabathi. Ngolwazi oluthe vetshe okanye imibuzo ngentsebenziswano, nceda uqhagamshelane nathi ngeenkcukacha ezinikezelwe kwiwebhusayithi yethu esemthethweni.
